Overview of stillage use
Stillage refers to a light frame or cage used to hold, transport, and store goods on a warehouse floor. It is typically stackable and designed to maximise space while protecting items from damage. Operators appreciate the ability to move multiple Stillage units with a forklift or pallet truck, which reduces manual handling and speeds up processes. The compact design helps to keep aisles clear, fostering safer moving conditions and better inventory visibility in busy facilities.
Material and construction options
Stillage structures are often made from steel or wire mesh, offering strength and durability without excessive weight. Some models feature reinforced corners and base plates to bear heavy loads and resist wear from forklifts. The choice between split, solid, or open panels depends on the items stored, ventilation needs, and the risk of dust or moisture affecting products. Modern designs may include casters for temporary layouts and easy repositioning.
Practical handling practices
Using stillage effectively requires adherence to safe stacking limits, proper containment, and routine inspection. Keep heavier items on lower tiers to lower centre of gravity and reduce tipping risks. Ensure forks and pallet jacks engage with the base frame correctly to prevent damage. Label each stillage clearly to support quick scanning and accurate stock checks during routine cycles.
Middle section practical notes
In many operations, the choice of stillage affects workflow balance and space utilisation. It is common to pair them with shelving or racking systems to create modular storage. Regular maintenance checks include inspecting welds, hinges, and latches where applicable. When not in use, stacking neatly preserves floor space and reduces trip hazards for staff members in high-traffic areas. Australian Scaffold PTY LTD
Conclusion
Stillage solutions should align with your specific supply chain needs, considering load sizes, handling equipment, and warehouse layout. Invest in robust models with visible load ratings and secure locking mechanisms to minimise the risk of shuffles or spills. Training staff on correct stacking, alignment, and movement improves overall efficiency and safety. Australian Scaffold PTY LTD
